Homemade Grilled Chicken Sandwich

Looking for a next-level grilled chicken sandwich? This summer-inspired sandwich combines juicy grilled chicken, crispy bacon, melty cheese, ripe peaches, and a spicy drizzle of hot honey—all tucked inside a toasted bun. It’s a bold flavor mash-up that’s savory, sweet, and just the right amount of spicy!

Whether you’re hosting a cookout, prepping a weekend dinner, or just craving a sandwich that’s anything but ordinary, this one’s sure to steal the show.

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Why You’ll Love This Sandwich

  • Flavor Explosion – Juicy chicken, smoky bacon, sweet peaches, spicy honey.
  • Perfect for Grilling Season – Quick to cook, easy to assemble.
  • Customizable – Swap the cheese, skip the arugula, or add pickled onions.

Ingredients You’ll Need

For the Chicken:

  • 2 large boneless, skinless chicken breasts
  • 1 tsp kosher salt
  • 1 tsp paprika
  • ½ tsp garlic powder
  • ½ tsp black pepper
  • Olive oil, for brushing the grill
  • 4 slices provolone cheese (or Havarti/mozzarella)

For the Red Onions:

  • ½ large red onion
  • Olive oil, for brushing
  • Salt & black pepper

To Serve:

  • 4 sturdy sandwich buns or brioche rolls
  • 4 slices cooked bacon, halved
  • 2 ripe peaches, thinly sliced
  • 1 cup fresh arugula
  • Hot honey (or honey + red pepper flakes)

How to Make It

  1. Pound & Season the Chicken
    Flatten chicken to about ½-inch thickness using a mallet or rolling pin. Slice each breast into two pieces for a total of four portions. Mix salt, paprika, garlic powder, and pepper—then season the chicken generously on both sides.
  2. Grill the Chicken
    Preheat grill to medium-high. Brush grates with oil. Grill chicken for 3–5 minutes per side until internal temperature hits 165°F. In the final minute, top each piece with cheese and let it melt.
  3. Grill the Onion
    Slice red onion into wedges, keeping the root intact to hold them together. Brush with oil, season, and grill for 8–10 minutes, flipping once.
  4. Toast the Buns
    During the final minute, place buns cut-side down on the grill to get golden and crisp.
  5. Assemble the Sandwich
    On the bottom bun: grilled chicken, hot honey drizzle, grilled onions, peach slices, bacon, arugula. Cap with the top bun and enjoy immediately!

What to Serve on the Side

  • Sweet Potato Fries
  • Crispy Waffle Fries
  • Corn Salad or Pasta Salad
  • Fresh Watermelon Slices

This sandwich is summer on a bun. Make it once, and you’ll want it every weekend while peaches are in season!

Common Mistakes to Avoid:

  • Dry Chicken Syndrome: This is the most common issue with grilled chicken! Overcooking the chicken breast will make it tough and dry.
    • Juicy Chicken Hack: Don’t grill chicken too long. Use a meat thermometer (165°F internal temp), or pound thicker breasts to an even 1/2-3/4 inch thickness for quick, even cooking.
  • Burning the Glaze/Sauce: Sweet glazes, especially those with honey or brown sugar, can burn quickly on a hot grill.
    • Grilling Pro Tip: Apply most of the sweet and spicy glaze towards the end of grilling, or grill the chicken first and then toss it in the sauce off the heat.
  • Soggy Bun: A great sandwich needs a great bun. If your bun isn’t toasted, it can get soggy from the sauce and chicken juices.
    • Crispy Bun Secret: Always lightly toast your buns, cut-side down, on the grill or in a pan until golden.
  • Flavor Imbalance: Too much heat, not enough sweet, or vice versa, can throw off the harmony of this sandwich.
    • Taste Test Tip: Taste your hot honey sauce or glaze before applying it to ensure your desired balance of sweetness and heat.

Frequently Asked Questions (FAQs)

Q: What’s the best chicken for this grilled sandwich? A: Boneless, skinless chicken breasts are commonly used, but chicken thighs also work wonderfully and tend to stay juicier. Pounding chicken breasts to an even thickness ensures they cook evenly.

Q: How do I make the “spicy” element stronger or milder? A: The heat usually comes from ingredients like sriracha, chili flakes, or hot sauce in the glaze. * For more spice: Add extra sriracha, a pinch of cayenne pepper, or a finely minced jalapeño to your homemade spicy sauce. * For milder flavor: Reduce the amount of hot sauce or opt for a milder chili powder in your seasoning blend.

Q: What kind of bun works best for a grilled chicken sandwich? A: A sturdy bun that can hold up to the fillings is ideal. Brioche buns, ciabatta rolls, or even a good quality potato bun are excellent choices. Lightly toasting them is key!

Q: Can I prepare the chicken or sauce ahead of time? A: Yes! You can marinate the chicken in a basic savory marinade (without the sweet/spicy glaze) for up to 24 hours. The sweet and spicy sauce can be made 3-4 days ahead and stored in the fridge. Assemble and grill fresh for the best results.

Q: What are great toppings for a Sweet & Spicy Grilled Chicken Sandwich? A: Elevate your gourmet chicken sandwich with toppings like creamy coleslaw, crisp lettuce, juicy tomato slices, cool ranch dressing, or even pickled red onions for extra tang.


Printable Recipe Card


Sweet & Spicy Grilled Chicken Sandwich
Juicy grilled chicken, crispy bacon, sweet peaches, melty cheese, and a drizzle of hot honey on a toasted bun!

Prep Time: 15 mins
Cook Time: 20 mins
Total Time: 35 mins
Servings: 4


Ingredients

For the Chicken

  • 2 large boneless skinless chicken breasts
  • 1 tsp kosher salt
  • 1 tsp paprika
  • ½ tsp garlic powder
  • ½ tsp black pepper
  • Olive oil for brushing grill
  • 4 slices provolone cheese

For Grilled Red Onion

  • ½ large red onion, cut into wedges
  • Olive oil
  • Salt & pepper

For Serving

  • 4 toasted sandwich buns
  • 4 slices cooked bacon, halved
  • 2 ripe peaches, sliced
  • 1 cup fresh arugula
  • Hot honey (or honey + red pepper flakes)

Instructions

  1. Pound chicken to ½-inch thickness. Cut each breast into two. Season with salt, paprika, garlic powder, and pepper.
  2. Grill over medium-high heat, 3–5 mins per side. Add cheese in final minute. Internal temp should reach 165°F.
  3. Grill onion wedges with oil, salt & pepper, 8–10 mins.
  4. Toast buns cut-side down on the grill.
  5. Assemble: bottom bun, chicken, hot honey, onions, peach slices, bacon, arugula, then top bun. Serve hot.

Tips

  • Use brioche buns for a soft, sweet bite.
  • No hot honey? Mix regular honey with a pinch of crushed red pepper!
  • Try candied jalapeños for extra heat.

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